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The cold-cathode display tube and the neon lamp operate on the same principal. The simple neon indicator lamp consists of a sealed glass tube with two closely spaced non-heated electrodes, an anode and a cathode. The tube
contains neon gas at very low pressure together with a small percentage of mercury vapour. They are often used in AC power sockets to indicate that they are switched on. The gas in the tube initially acts as an insulator and
as the voltage between the anode and cathode is increased practically no current flows. However, a little of the gas in the tube will be ionised by naturally occurring cosmic rays, radioactivity, or ambient light into positive
ions and negative electrons. The electric field being applied to the electrodes will cause the positive ions to move towards the cathode and the electrons towards the anode. As the applied voltage is increased so these will
start to move faster and faster, colliding with other gas atoms and ionising them by knocking off electrons. At the "striking" or "ignition" voltage the ions and electrons move which such high speeds that
an avalanche of further ions and electrons is produced by all the collisions. This leads to a high current flow, which is kept in check by an external resistor in series, and an amber glow at the cathode.
The cold-cathode display tube is a neon lamp with multiple cathodes. Each cathode is shaped like one of the digits 1 to 9, and they are mounted in a closely spaced stack. In front of the stack is the anode, formed from an
open mesh grid visible in the photograph above. When the striking voltage is applied between the anode grid and any of the cathodes a discharge is formed and the gas around the cathode glows. Since the cathode is shaped like a
digit the glow is also in the shape of that digit - see the photographs. In use it can be seen that the numbers are in a stack since some numbers appear further forward in the tube than other numbers.
The life performance of a numerical display tube depends to a great extent on the length of time the discharge is maintained on a single cathode (ie. number). This is because in any gas-discharge device the cathode is subjected
to constant ion bombardment which removes material from the cathode and deposits it elsewhere in the tube. This "sputtering" is unavoidable, but is limited by keeping the peak current as low as possible, consistent
with visibility of the display. If a display tube is kept with one cathode constantly glowing (ie. one number displayed all the time) then material is sputtered from that cathode. This only affects the glow of that cathode a
little, but the sputtered material lands on the other cathodes and affects the current required to make them glow, and can lead to uneven illumination. If the discharge is cycled between characters regularly, this gives a
much improved life since each cathode, although receiving some sputtered material, is subjected to the cleansing action of bombardment. The normal figures quoted in published data for the life of a numerical indicator tube
is 5,000 hours with a continuous display of one character, and 30,000 hours when sequentially changing from one digit to the next every 100 hours or less.
Cold-cathode numerical display tubes are often called "Nixie" tubes though this was a trade name of Burroughs Corporation which was an early developer of this technology. Other names used are Pixie tube and Numicator
tube. For more information see Tom Jenning's "Nixie Indicators and Decimal Counting Tubes" pages at http://fido.wps.com/texts/decimal-tubes/index.html.
Nixie tubes continued to be used in calculators into the early 1970s. The cost of a Burroughs Nixie tube in 1971 was about $2 for lots of 10,000, which made them very competitive. However their size
and high power and voltage requirements were disadvantages.
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